Re: [AH] Jupiter-4 50K Frankenslider Install Notes + Photos (public domain)

From Kerry
Sent Tue, Jul 17th 2018, 14:25

Fantastic, great work, Kenny - this is one of the best reasons I subscribe to AH.

My rescued JP4 may need these someday - it's great to have this info & experience documented.


-----Original Message-----
>From: Kenny Balys <xxxxx@xxxxxxxx.xxx>
>Sent: Jul 17, 2018 2:01 AM
>To: analogue <xxxxxxxx@xxxxxxxxx.xxx>
>Subject: [AH] Jupiter-4 50K Frankenslider Install Notes + Photos (public domain)
>
>
>Jupiter-4 Frankenslider Install Notes
>-=-=-=-=-=-=-=-=-=-=-=-=-=-=-=-=-=-=-
>17.07.2018 kennyb * Public Domain *
>
>This is a little bit of commentary to support the
>photos included here afterwards.
>
>These words and associated photos are public domain and can
>be used for any purpose whatsoever in perpetuity.
>
>Acknowledgements:
>-=-=-=-=-=-=-=-=-
>All of this is possible because of a description, BOM and board
>design from "Homemade Polysynth". This is the link to his
>description:
>
>http://polysynth.tumblr.com/post/84043081480/replacing-roland-jupiter-4-slider-potentiometer
>
>No one, in their right mind, would want Frankensliders in their JP4.
>Unfortunately, there are no replacement 50K sliders available for
>the Roland Jupiter-4 and when they fail there is nothing else
>at the present time.
>
>There are seventeen 50K sliders on the JP4. The other 3 are absolutely
>irreplaceable right now. The irreplaceable ones are ARP RATE,
>LFO BEND and DELAY TIME.
>
>My Jupiter-4 had some greasy, oily goop in all of the right hand sliders.
>They started to fail last year and then quickly got worse and worse.
>By the end, there were dead zones in the filter cut off and flaky
>behaviour with the envelopes. Some previous owner had sprayed some crap
>into the machine.
>
>So I needed to replace all the of 17 50K sliders. I saw Homemade Polysynth's
>plan and board designs to implement Bourns PTA3043-2010CIB503 50K sliders
>using 2 daughter boards, pins and spacers.
>
>I ordered everything from OSH Park board fab, DigiKey and Mouser.
>See the "Homemade Polysynth" webpage for ordering data.
>
>The photos should be self explanatory. This method works. You will have
>a working Jupiter-4 with silky smooth sliders again after this. Pay heed
>to the two issues listed here.
>
>Start by building the 17 sliders. Make sure that you get the spacers
>in the board sandwich as flush as possible. This is not easy. Take your time.
>
>After dismantling the JP4 and replacing the sliders there remain 2 issues
>before you will have a working synth again.
>
>First Issue: Major
>-=-=-=-=-=-=-=--=-
>
>- the outer pins of the Roland 50K sliders are connected. These self
>made stacked ones are not; they make the 2 connections on the bottom
>  and 1 on the top.
>The upper most is N/C. This is totally fine for 16 of the positions
>but the VCO LFO MOD slider is connected via the top, not bottom.
>This problem drove me nuts for hours! When I found it, it was so
>obvious.
>(upper means the up direction when facing the opened JP4,
>  looking at the back of the slider boards)
>
>Solution: jumper the top pin to the bottom pin
>
>Second Issue: Minor
>-=-=-=-=-=-=-=-=-
>
>- the stacking of the potentiometer is meant to level the shoulders
>of the knob shaft with the originals, this is great as visually, from
>the outside, the slider caps are all level.
>The problem is that it is near impossible to get the exact 2.53 mm
>spacing between boards as solder tends to fatten the pins and push the
>spacers out a little bit. Also, the tolerances are such that the
>sliders sit a little bit higher than they should and bash metal.
>It needs a tiny bit of a spacer to avoid banana'ing the boards when
>they are fastened again.
>
>Solution: I used self adhesive cork about 1.5mm thick along the entire
>fastening rail. This gives the amount of lift needed.
>
>Conclusion:
>-=-=-=-=-=-
>
>My Jupiter-4 works perfectly now. The sliders had been getting worse for
>a while. There was nothing else I could do but this. Now I can play again.
>The Bourns sliders are smooth and appropriate to the JP4.
>I am very grateful to Mr Homemade Polysynth.
>
>Download link for photos and this text:
>-=-=-=-=-=-=-=-=-=-=-=-=-=-=-=-=-=-=-=-
>http://www.beatkamp.com/downloads/JP4_Frankensliders.zip